Cold Forming Sheet Metal With A Hammer

How can you go about shaping metal with hand tools alone. The tokyo based goldsmith yutaka nagai demonstrates how to hammer down a gold ingot to form a sheet. For this example we will hammer form some tank end caps.

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You may want a smaller hammer for small shapes or a larger hammer for larger shapes.

Cold forming sheet metal with a hammer.

A ball peen hammer. You also have to grasp the fact that you can reduce the area of sheet metal by thickening it. Follow along as i demonstrate how you can begin shaping metal with hand tools only. You have to adjust your mind to the concept that when you hammer on sheet metal with a steel hammer onto a steel dolly or anvil that you will expand or increase the surface area by thinning the metal.

Something like a sharpie to mark on the sheet metal. Hammer forming is one of the oldest simplest and least expensive ways to shape sheet metal. This is a handy metal fabrication technique you need to learn. I used a 16 oz.

Something to cut the metal like sheet metal shears or tin snips. And some sand paper to smooth out the edges.

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